Trolley Docking Station | SHT Suhler Hebezeugtechnik GmbH

Trolley Docking Station – Stand-Alone: Secure fixing for smooth logistics processes

The SHT Trolley Docking Station – Stand-Alone is a robust, floor-anchored solution for safely fixing trolleys during loading and unloading. It uses a mechanical locking mechanism that automatically secures the trolley as soon as it is fully inserted into the station. This reliably prevents unintentional rolling – without additional aids or a second operator.

Thanks to the ergonomic foot pedal, the trolley can be released comfortably and safely. At the same time, a small impulse is applied in the direction of the receiver, overcoming the breakaway force and making handling significantly easier. This not only increases process reliability but also shortens cycle times and reduces physical strain in day-to-day logistics.

Applications of the stand-alone docking station

Beyond classic loading and unloading, the station is ideal for fixing trolleys within automated material flows, e.g., at transfer points to tugger trains or AGVs. It also provides the positional tolerance required for smooth docking in robot-assisted processes.

Safe docking via the trolley frame

Unlike conventional guides, the docking station fixes the trolley specifically via its solid frame – the most stable component. This reliably prevents damage to sensitive parts such as wheels or bearings. The smart design with the frame clearly visible in the operator’s line of sight enables precise, direct insertion.

Trolley guided precisely into the docking station via the frame

Automatic locking – intuitive operation

As soon as the trolley reaches the rear stop, the station locks automatically. This intuitive function saves time and prevents misalignment. The release mechanism is actuated via an ergonomically positioned foot pedal that not only unlocks but also provides a slight ejection impulse – pushing the trolley forward to ease the handover.

Foot pedal to release the docking station – trolley is freed

Greater safety in sensitive areas

The docking station also serves as a physical separation between forklift and pedestrian areas. It supports safe workplace design and effectively protects staff from hazards caused by moving loads or uncontrolled trolley movements.

Physical separation of forklift and pedestrian areas using the docking station

Expandable for automated applications

The docking station can be easily integrated into automated loading and unloading processes. On request, access interlocks and safety functions can be integrated directly into the station, creating a seamless, standards-compliant workflow – without additional space requirements.

Technical drawing of the SHT trolley docking station – dimensions and design

Technical designs and variants

The SHT stand-alone trolley docking station is designed for industrial use. Anchored to the floor, it easily withstands heavy-duty, high-frequency operation. The intuitive mechanism locks the trolley automatically and only releases it after the foot pedal is actuated – including a slight ejection impulse to overcome the breakaway force and simplify handling.

Technical specifications of SHT stand-alone trolley docking stations. Other versions available on request.
Model	Trolley size (mm)	Entry direction	Length (mm)	Width (mm)	Height (mm)	Weight (kg)	Anchoring depth (mm)
TDS004	1200×800	lengthwise	1445	1055	270	70	80
TDS005	1200×800	crosswise	1045	1455	270	60	80
TDS006	1200×1000	lengthwise	1445	1255	270	75	80
TDS003	1200×1000	crosswise	1245	1455	270	65	80

Technical specifications of SHT stand-alone trolley docking stations. Other versions available on request.

Model

Trolley size (mm)

Entry direction

Length (mm)

Width (mm)

Height (mm)

Weight (kg)

Anchoring depth (mm)

TDS004

1200×800

lengthwise

1445

1055

270

TDS005

1200×800

crosswise

1045

1455

270

TDS006

1200×1000

lengthwise

1445

1255

270

TDS003